Automatic Welding Of Impellers For Centrifugal Fan

Do you suffer from the variable quality of manual welding? Then the impeller welding machine can be a good solution to this problem.Altron can provide the technology of automatic welding impeller by robot.

Why choose the impeller auto welding machine?

The impeller robot auto welding machine has the advantages of high efficiency, precision and stability. It can quickly complete complex welding tasks, reduce manual operation errors, and welding quality is uniform.

The manual welding quality is generally uneven, and the welding effect is not beautiful enough.The weld seam of the automatic welding machine will be stronger so that the blades inside the impeller will not fall off.

How does the impeller welding machine weld this effect?

It mainly consists of a location shifter, an electrical cabinet, a gun clearing system, an industrial computer, and an ABB robot.

Welding Robot Machine For Centrifugal Fan Impeller

The laser vision system is used to accurately guide each weld seam to control the weld trajectory.Then each blade is welded with four welds.This overcomes the challenges of previous robot training methods by quickly recognizing weld seams and adjusting weld offsets in real time to ensure optimal weld results.

In addition, the machine’s open system allows the welding parameters to be adjusted according to specific needs, ensuring optimal welding results for all products.

Spot welding machines can be used to assist manual assembly of blades, which are more accurately indexed by automatic machine calculations.Manual welding of impellers requires manual calculations for indexing, which is time-consuming and less accurate. Therefore, the use of spot welding machines helps to increase productivity and reduce labor costs. It is more suitable for carbon and stainless steel, but if softer materials are used, holes need to be punched and pins need to be inserted.

How to choose the machine size?

We are able to provide machine sizing solutions according to the customer’s needs. The selection of the size of the machine is mainly based on the weight of the different impellers, and then also with reference to the diameter and height of the impellers.

We currently have L-type and H-type location shifter depending on tonnage. H-type location shifter are particularly suitable for large-size and heavy-weight products, and are able to meet diversified needs.

Applications

In industrial and agricultural production, national defense science and technology, as well as people’s lives in various fields, centrifugal fans have a wide range of applications. Especially with the gradual rise of energy saving and environmental protection industry, the demand for centrifugal fans, both in terms of production and quality, is increasing day by day. The impeller welding quality directly affects the balance of the fan, efficiency and life, to ensure safe and stable operation.It can also use CNC spinning machine to make a good impeller shroud, and then use automatic welding machine to weld, so that it can complete the assembly of impeller.

Why choose us?

• Safety and Reliability.
• Provide free training service.
• Re-test the equipment before delivery to ensure quality.
• Provide after-sales service guarantee.
• Extensive experience in automated production solutions for Industrial Fans.

Whatever your choice, Altron will provide you with the highest quality products and services to help you realize greater productivity and economic efficiency. Contact me now!

WhatsApp: +8619120408129//E-mail: Jocelyn@auto-altron.com