Fully Automatic Welding Machine For Fan Volute
Introducing our Fully Automatic Welding Machine for Fan Volute, a state-of-the-art solution designed to revolutionize the manufacturing process of fan volutes. This cutting-edge machine combines advanced technology, precision engineering, and automation to deliver exceptional welding performance and unparalleled efficiency.
With its fully automated operation, this machine eliminates the need for manual intervention, resulting in increased productivity and reduced labor costs. It is specifically engineered to address the unique welding challenges posed by fan volutes, ensuring seamless and high-quality welds every time.
Equipped with a sophisticated vision system, the machine intelligently detects and tracks the weld seam, even in the presence of complex and irregular shapes. This ensures precise and accurate welding, regardless of variations in the volute design. The vision system, along with laser technology, enables real-time seam-finding, enhancing the machine’s intelligence and user-friendliness.
The machine boasts advanced control systems, including servo control and PLC logic control, ensuring precise and consistent weld parameters. It offers customizable welding sequences and procedures, allowing flexibility in meeting specific production requirements.
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Machine Name |
Fully Automatic Welding Machine For Fan Volute |
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Model |
– |
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Application Industry |
(can be modified) |
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Technical Service |
Complete the test in the early stage; provide online and offline training in the later stage, and complete the turnkey project. |
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Technical Guidance |
Online 24 hours a day |
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Project Progress |
30-120 days |
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Relevant Files |
ALTRON_AUTO Catalog-Industrial Blower Machinery Turnkey Project |
- INTRODUCTION
- PARAMETERS
- CUSTOMER TESTIMONIALS
Brief Introduction
The introduction of automatic welding equipment specifically designed for centrifugal fan shells brings a transformative change to the industry. This equipment enables automated and unmanned fan manufacturing, significantly improving welding quality and efficiency while reducing the need for manual labor. The welded seams are firm and visually appealing, eliminating the need for manual polishing. This advancement allows customers to streamline their processes, addressing the labor-intensive and challenging nature of traditional centrifugal fan manufacturing.
Operating the equipment is user-friendly and does not require extensive training. The equipment incorporates a laser machine vision system for automatic seam-finding. All welding operations are contactless and free of jitter, ensuring the reliability and aesthetic appeal of the welding process. This technological advancement in automatic welding equipment for centrifugal fan shells revolutionizes the industry by enabling automated, efficient, and high-quality fan manufacturing.
Visual Laser Guidance System
The vision system incorporated in the machine represents cutting-edge technology in the field of control. In welding applications, this system adds intelligence and user-friendliness to automatic welding equipment.
Using laser technology, the vision system automatically detects and locates the weld seam’s position, including its front, rear, and height. Even in the presence of irregular Archimedean spiral lines or if the fan shell is unevenly positioned, the visual placement does not hinder the manipulator’s ability to accurately track the weld seam. This ensures precise and reliable welding, regardless of any irregularities or variations in the fan shell’s shape or positioning.
In the process of seam searching, laser light source is used to guide the seam. Refer to the following figure:
Fully Automatic Welding Equipment For Fan Volute
| Item | HWK11V2 | HWK10V2.5 |
| Machine Dimension (L*W*H) |
5600*3100*1700mm | 6500*3600*1700mm |
| Machine Mass | 1.6 T | 2.3 T |
| Radius Of Volute | 100-1500 mm | 800-2000 mm |
| Load | 1 T | 2 T |
| Power Supply | Equipment: AC220V; Welding M/C: AC380V |
Equipment: AC220V; Welding M/C: AC380V |
| Power Motor (not include welder) |
7 KW | 9 KW |
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Camera Parameters
| Resolution | 1280×1024 |
| Frame speed | 88fps, Open Turbo Driver the highest can be reached 184fps |
| Light-sensing chip | On-Semi Python 1300 |
| The type of chip | Global shutter CMOS |
| The pixel size | 4.8μm×4.8μm |
| Chip size | 1/2″ |
| The pixel bit is deep | 8/10 bits |
| Video output format | Mono 8-bit, Mono10-bit |
| Number ofl/Os | 4 GPIO (2 Inputs/2 Outputs) |
| The data interface | GigE |
| Operating temperature | -20°℃~+65℃ |
| Power requirements | +10V~+36V(±10%)orPoE |
| Typical power consumption | 3.8W～4.9W |
Comparisons of Fan Volute Automation Equipment and Manual Welding
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Marcley
★★★★★Post a review on Aug 21, 2022 From Bolivia
Upon receiving the machine, I promptly watched the training video provided and proceeded to start using it. The after-sales service demonstrated exceptional patience and helpfulness throughout the process, assisting me whenever needed.
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Arthur Zonneveld
★★★★★Post a review on Fec 21, 2022 From Mauritius
Operating the equipment proved to be straightforward, and I was able to quickly familiarize myself with its functionality. Thanks to its user-friendly design, I had the machine up and running in no time.
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Nicolas Vazquez
★★★★★Post a review on jul 21, 2022 From Uruguay
I am pleased to report that the machine exhibits remarkable precision and fully meets the desired requirements. It is capable of delivering the exact results I need with great accuracy. Furthermore, I am highly satisfied with the exceptional service provided by the seller. The technician’s guidance and online support in teaching me the operation of the machine have been invaluable.
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OSCAR URBANEJA
★★★★★Post a review on Oct 10, 2022 From Venezuela
After three months of using the machine, I am delighted to report that it has consistently delivered excellent results. I am highly satisfied with its performance and the outcomes it has achieved. The machine has proven to be reliable, efficient, and effective in meeting my needs. Based on my positive experience, I have made the decision to purchase another one in the near future. This speaks to my confidence in the machine and its ability to further enhance my operations.
