Welding Machine For Centrifugal Blower Impeller-2

Welding Machine For Centrifugal Blower Impeller

Robot Welding Equipment For Centrifugal Blower Impeller

Welding Machine For Centrifugal Blower Impeller-1

Welding Machine For Centrifugal Blower Impeller manual welding effect diagram

Welding Machine For Centrifugal Blower Impeller machine welding effect diagram

Welding Machine For Centrifugal Blower Impeller

Introducing our Welding Machine for Centrifugal Blower Impeller, a cutting-edge solution designed to streamline and optimize the manufacturing process of impellers for centrifugal blowers. This advanced machine combines precision engineering, automation, and intelligent welding technology to deliver exceptional performance and superior weld quality.

With its fully automated operation, this machine eliminates the need for manual intervention, leading to increased productivity and reduced labor costs. It is specifically engineered to tackle the unique welding challenges presented by centrifugal blower impellers, ensuring precise and seamless welds with unmatched efficiency.

Equipped with state-of-the-art vision systems and laser technology, the machine can accurately detect and track the welding path on the impeller blades. This ensures precise and consistent welds, even on complex geometries and irregular surfaces. The intelligent vision system enhances the machine’s capabilities, making it more intuitive and user-friendly.

The Welding Machine for Centrifugal Blower Impeller features advanced control systems, including servo control and PLC logic control, enabling precise parameter adjustments and seamless integration into existing production lines. It offers flexibility in selecting welding sequences and procedures. This also allows for customization to meet specific manufacturing requirements.

Machine Name	Welding Machine For Centrifugal Blower Impeller
Model	IRB 1410
Application Industry	(can be modified)
Technical Service	Complete the test in the early stage; provide online and offline training in the later stage, and complete the turnkey project.
Technical Guidance	Online 24 hours a day
Project Progress	30-120 days
Relevant Files	ALTRON_AUTO Catalog-Industrial Blower Machinery Turnkey Project

Yes! I am Interested

DETAILS
PARAMETERS
CUSTOMER TESTIMONIALS

Equipment Description

The equipment comprises various components, including an ABB six-axis robot, a location shifter, an industrial computer, an electric cabinet, a cleaning gun system, a welding system, and a light curtain.

Overview

The quality and appearance of centrifugal fans heavily rely on the welding of the impeller. Traditional automated welding equipment, initially reliant on manual welding, falls short in achieving real-time welding seam tracking and automation.

However, the centrifugal fan industry has undergone a revolutionary transformation with the introduction of laser vision-guided automatic welding equipment for impellers. This innovative system enables automation and unmanned operations while significantly improving welding quality and efficiency. Moreover, it reduces the reliance on welding personnel and eliminates the need for manual grinding, addressing the drawbacks of the conventional centrifugal fan production process, such as low quality, labor-intensive nature, and limitations in large-scale production.

Equipment Composition and Principle

The automatic welding apparatus for impellers consists of several key components, including the ABB welding robot system, a two-axis transducer, a laser vision guiding system, a welding system, a gun clearing system, and a safety protection system. The laser vision system controls the welding trajectory by accurately guiding each weld seam using 3D coordinates and welding posture information. It continuously adjusts the welding trajectory to compensate for any spot welding deviations on the blades.

This equipment brings together the human-machine synergy, overcoming the issues associated with previous robot training methods and quickly identifying the weld seam for an optimal welding perspective. Real-time adjustments to the welding offset are made, ensuring the best welding results for subsequent weld seams.

The laser guiding system utilizes the triangle ranging technique to measure the distance and height of product sampling locations. This information aids in achieving precise positioning and welding during the manufacturing process.

Camera

Frame rate	135fbs
Pixel clock frequency	80MHz
Camera tap	2
Grayresolution	8bit
Fixed analog noise	<1DN RMS@8bit
Exposure time range	10us-335ms
Analog gain	n/a
Digital gain	0.1to 15.99(Fine Gain)

Comparisons of Impeller Automation Equipment and Manual Welding

Advantages of automatic welding equipment	High Production Efficiency and Labor Cost Savings: The equipment enables high production efficiency by automating the welding process, reducing the reliance on manual labor. This results in significant cost savings for the enterprise. High Welding Quality and Elimination of Grinding: The welding quality achieved by the equipment is of high standard, ensuring strong and reliable welds. The need for manual grinding is eliminated as the finished welds have a stunning appearance. Laser Vision Guided Seam Scanning with Strong Adaptability: The equipment utilizes laser vision technology to scan and guide the welding seam. This feature provides excellent adaptability, allowing the system to handle various types of impellers with different shapes and sizes. Open System for Continuous Import of New Products and Flexible Welding Parameter Settings: The equipment’s open system design allows for seamless integration of new products. It provides the flexibility to adjust welding parameters according to specific requirements, ensuring optimal welding performance for each product. Flexible Welding Mode Adjustment to Prevent Deformation: The equipment allows for flexible adjustment of the welding mode to meet the process requirements. This ensures that the welding process is carried out without causing deformation or damage to the workpieces.
Disadvantages of traditional manual welding	Enhanced Welding Efficiency and Reduced Labor Costs: The equipment significantly improves welding efficiency, leading to higher productivity and reduced labor costs. The automation capabilities streamline the welding process, minimizing the need for manual intervention. Consistent and Reliable Welding Quality: By replacing manual work with automated welding, the equipment ensures consistent and reliable welding quality. The precision and accuracy of the automated system eliminate uncertainties and variations often associated with manual welding, resulting in higher quality welds. Reduced Reliance on Labor and Increased Customer Acceptance: The equipment reduces the labor-intensive nature of the welding process, reducing the reliance on skilled welders. This shift improves customer acceptance as the consistency and quality of the welds meet or exceed expectations. Scalability and Easy Workforce Management: The equipment allows for scalable operations, enabling the production of large quantities of welded components. As skilled welders are difficult to find and train, the equipment offers a solution by reducing the reliance on a limited pool of welders and achieving economies of scale. Increased Automation for Improved Corporate Image: The equipment’s high degree of automation enhances the corporate image by showcasing advanced technology and a commitment to innovation. The use of automated systems demonstrates the company’s dedication to quality, efficiency, and modern manufacturing practices.
Machine welding effect diagram
Manual welding effect diagram

Parameters Of Vision Guided Fan Impeller Welding Machine

Item	HYL03-0.1T	HYL01-0.5T	HYL02-1T	HYL04-2T	HFT01	HFT02
Machine Dimension *(LWH)*	200020001800mm	350022002000mm	370025002100mm	370027002100mm	600070003000mm	600070003000mm
Machine Mass	1500 KGS	3500 KGS	5000 KGS	6000 KGS	9200 KGS	10800 KGS
Dia. Of Impeller	300-600 mm	400-1260 mm	400-1600 mm	400-2000 mm	≤3.8 M	≤3.8 M
Height. Of Impeller	≤600 mm	≤1000 mm	≤1000 mm	≤1000 mm	≤2.4 M	≤2.4 M
Load (With Tooling)	100 KGS	500 KGS	1000 KGS	2000 KGS	5000 KGS	8000 KGS
Power Supply	Equipment: AC220V; Welding M/C: AC380V	Equipment: AC220V; Welding M/C: AC380V	AC380V	AC380V	AC380V	AC380V
	Welding For Centrifugal Blower Impeller				Welding For Centrifugal Blower Impeller

Basic Performance Parameters of ABB Robot

Model	IRB 1410
Carrying capacity	Robot5kg,axis-119kg,axis-318kg
Axis number	Robot 6,external equipment 6
Integralsignal source	Upperarm 12channelssignal
Integral gas source	Upperarm max8 bar
Performance	Repeated positioning accuracy 0.05 mm,TCP maxspeed2.1m/s
Power supply voltage	200-600V,50/60Hz
Rated power	4kVA/7.8kVA, with external axis
Physical characteristics	Robot landing installation, base size 620*450mm,weight 225kg
Enyironment temperature	Robot unit 5-45℃
Relative humidity	Max 95%
Protection level	Electrical equipment is IP54, mechanical equipment needs dry environment
Noise	Max 70dB(A)
Radiation	EMC/EMI shielded
Clean room	Level 100

Electrical Configuration

Equipment name		Contents description	Brand
Welding robot system	Robot	IRB1410	ABB
	Robot control cabinet	IRC5 Compact
	Teaching box	Flex Pendant
	Welding power supply	Special for 350 robot	Aotai
	Wire feeder	Dual-robot wire feeder
	Communication module	DeviceNet module
	Welding torch and anti-collision sensor	350A, the length of gun body extends 250mm	Rihao
Gun clearing wire cutting device		Automatic nozzle cleaning, gun cleaning, wire cutting and silicone oil spraying function in welding torch	TRM
Welding seam laservision guider		Correction of deviation between actual and programmed positions of reference points on workpiece surface	XINJE
Hand-eye calibration system		High-precision hand-eye calibration board, calibration table and software	XINJE
Dual-axis servo turnover location shifter	Turnover main driven box(2.3KW servo motor and Planet reducer)	Carrying weight 350KG (with craft equipment)	Customized
	Turnover slave driven box
	Horizontal rotary power box(1.5KW servo motor and Planet reducer)
	Base of location shifter
	Fixture placement connection plate
Electrical part	PLC control system
	Main control table	XD3	XINJE
	Work position operation table	Touch win HMI
	Control wire and cable bridge	Schneider button
	Wireless module	/
Light screen and positioning laser		Remote control
Welding fixture (wind blade has been spot welded)		/	Customized
Welding fixture (wind blade has been spot welded)		/
Accessories	Robot base	/
	Matching equipment placement frame	/
	Robot external walking axis	Trip 800mm

Parameter setting interface of teaching machine impeller welding system

According to the kind of impeller product, welding voltage, current, and speed. offset can be changed. after the setup is complete. The parameters may be imported and saved into a project, and subsequent welding processes can use them directly depending on the kind of product being produced without requiring additional setup.

HMI

Manual and automatic operation modes can be selected and simple parameters can be set.

Field Application

Marcley
★★★★★

Post a review on Aug 21, 2022 From Bolivia

I recently received the welding equipment and I must say that I am extremely satisfied with my experience so far. The training video provided was comprehensive and helped me understand the setup and operation of the machine. The after-sales service has been exceptional, with patient and helpful support staff guiding me through any questions or concerns I had.
Arthur Zonneveld
★★★★★

Post a review on Fec 21, 2022 From Mauritius

I was pleasantly surprised by how simple the equipment was to operate. With the clear instructions and intuitive interface, I was able to get the machine up and running quickly. The user-friendly design made it easy for me to grasp the controls and make adjustments as needed.
Nicolas Vazquez
★★★★★

Post a review on jul 21, 2022 From Uruguay

The efficiency of the equipment has exceeded my expectations. It has significantly reduced labor costs and improved productivity in our welding processes. The quality of the welds produced by the machine is excellent, and I no longer have to worry about inconsistencies or uncertainties that were common with manual work. This has increased the acceptance of our products among our customers.
OSCAR URBANEJA
★★★★★

Post a review on Oct 10, 2022 From Venezuela

I am extremely pleased with the performance of the equipment and the support provided by the company. I highly recommend this welding system to others in need of efficient and reliable welding solutions.

Product Details

Welding Machine For Centrifugal Blower Impeller

Equipment Description

Overview