Elbow Pipe Robotic Welding Machine

The heavy-duty pipe bending welding robot is composed of: 6-axis welding robot, positioner, ground rail, welding seam scanning system, heavy-duty fixture, control system, and welding power supply. It is used to replace manual welding of shrimp bending. No manual intervention is required during the welding process. Manual operation only requires loading before welding and unloading after welding. Based on graphic parameter settings, laser scanning is used for real-time modeling, and welding seams are accurately fitted to meet the correction requirements of irregular products. The product is simple to operate and easy to use. Reduce weld bead simulation running steps. Improve efficiency.

Elbow Pipe Robotic Welding Machine Parameters

Workpiece parameters:

Workpiece diameter: 108~426mm/200-800

Workpiece sections: 3~13 sections/4-9 sections

Workpiece wall thickness: 1-5mm/5~10mm Workpiece weight: M＜100kg/0.6T

Equipment size: 6200*2650*4000 (length*width*height)
Equipment weight: 3000kg
Applicable materials: carbon steel, stainless steel, galvanized sheet.
Equipment welding machine: Megmeet 500; laser welding, argon arc welding GIT

Machine introduction

Robot water cooled welding gun laser sensor

Main advantages

Completely non-contact welding, no vibration;
Open system and adjustable parameters;
Work piece clamping is convenient, no precise positioning is required, and the operation is simple and easy to use;
General operation failures will automatically alarm and stop, making it safe and easy to use;
The welds are beautiful, the welding quality is reliable, and no grinding is required.

Multi-section elbow MAG welding system

The MAG welding system for multi-section elbows is designed for automatic welding of elbow air duct butt joints. It realizes visual program setting. The system adopts the input welding method and sets the pipe elbow diameter and number of sections for welding. Weldable materials include carbon steel. Stainless steel, MAG welding and laser welding can be used;

The equipment has reasonable structure, easy operation and advanced technology. It adopts touch screen and PLC programmed control, coupled with an intelligent detection system, it can realize the welding of elbows in all positions. Modular design can be quickly and easily combined into the required welding system according to customer requirements;

The equipment comes with a 4-9 section elbow assembly graphics system, which can self-set the number of elbow sections and angles. The entire system adopts a welding seam correction system, eliminating the need for programming for precise positioning and welding.

Welding Machine Operation Process:

The workpieces are assembled by spot welding in advance and placed on the welding fixture.

By controlling the equipment fixture, adjust it to the corresponding position, start the expansion clamp, and position the workpiece.

Set the movement speed and direction of the machine head and appropriate welding parameters. The entire welding specifications and welding process parameters must be determined after trial welding of certain workpieces and correction of each parameter before determining the final welding parameters.

Including: welding speed, welding voltage, welding current, wire diameter selection, etc.