Single Wheel CNC Spinning Machine AC1000
The AC1000 Single Wheel CNC Spinning Machine is an advanced and versatile spinning machine designed to deliver precision and efficiency in spinning operations. Combining the power of CNC technology with a single wheel design, this machine offers exceptional control and flexibility for a wide range of applications.
Equipped with a state-of-the-art CNC system, the AC1000 allows for precise programming and control of spinning parameters. Users can easily set and adjust rotational speed, direction, and depth, ensuring accurate and consistent results. This level of control is ideal for creating complex shapes and designs with high precision.
The single wheel design of the Single Wheel CNC Spinning Machine AC1000 provides stability and smooth rotation during operation. This design optimizes space utilization, making it suitable for workshops of all sizes. The machine is built with high-quality materials and components, ensuring durability and reliability in demanding industrial environments.
The AC1000 Single Wheel CNC Machine is suitable for a wide range of materials, including metals, plastics, and composites. It finds applications in various industries such as aerospace, automotive, and manufacturing, enabling the production of precision components with ease.
|
Machine Name |
Single Wheel CNC Spinning Machine |
|
Model |
AC1000 |
|
Application Industry |
(can be modified) |
|
Technical Service |
Complete the test in the early stage; provide online and offline training in the later stage, and complete the turnkey project. |
|
Technical Guidance |
Online 24 hours a day |
|
Project Progress |
30-120 days |
|
Relevant Files |
ALTRON_AUTO Catalog-Industrial Blower Machinery Turnkey Project |
- ADAVANTAGES
- PARAMETERS
- CUSTOMER TESTIMONIALS
ALTRON series single wheel spinning machine can process the blanks diameter up to 3500mm with high precision and good surface quality of spinning products. We design the machine with ideal structure suitable for spinning process, and especially convenient for technicians to enter the operation space. It’s the greatest feature of this series.
All series use the high-end SIEMENS CNC control system, in combination with our programming software or playback controller, can quickly complete the product programming.
In the ever-evolving landscape of manufacturing, the quest for precision and efficiency remains paramount. Enter the Single Wheel CNC Spinning Machine AC1000 – a game-changer in the world of metal spinning technology. This blog delves into the intricacies of this cutting-edge machinery, exploring its key features, technological advancements, and the impact it has on modern manufacturing.
Unveiling the AC1000
The Core Mechanism
At the heart of the AC1000 lies a sophisticated single wheel spinning system that redefines precision metal forming. This CNC-powered marvel seamlessly blends mechanics and technology, elevating metal spinning to unparalleled levels of accuracy and efficiency.
Precision Redefined
The AC1000 boasts a state-of-the-art control system, meticulously engineered to execute intricate spinning tasks with unrivaled precision. From simple geometries to complex designs, this machine achieves uniform results, ensuring a consistent level of quality in every spun metal product.
Technological Marvels
CNC Integration
The integration of Computer Numerical Control (CNC) technology sets the AC1000 apart from traditional spinning machines. CNC brings a level of automation and accuracy that transforms the metal spinning process. The machine interprets digital designs, translating them into flawless metal creations with minimal human intervention.
Intelligent Tooling Systems
Equipped with an intelligent tooling system, the AC1000 adapts to diverse spinning requirements seamlessly. The machine dynamically adjusts its tools, optimizing the spinning process for different materials, thicknesses, and shapes. This adaptability ensures optimal performance across a spectrum of manufacturing needs.
Advanced Material Handling
Efficiency is the cornerstone of the AC1000’s design. The machine incorporates advanced material handling mechanisms, streamlining the workflow and minimizing downtime. Automated loading and unloading systems enhance productivity, allowing for continuous operation and reducing manual intervention.
Operational Excellence
Speed and Throughput
In the realm of manufacturing, time is money. The AC1000 doesn’t just meet industry standards; it sets new benchmarks for speed and throughput. Its high-speed spinning capabilities, coupled with efficient tool changes, translate to a significant reduction in production cycles, enabling manufacturers to meet demanding deadlines without compromising quality.
Customization at Scale
Flexibility is a key advantage of the AC1000. The machine accommodates both prototyping and large-scale production with equal finesse. Whether crafting intricate prototypes or churning out identical components in bulk, the AC1000 adapts to the production requirements, offering unparalleled customization at scale.
The Impact on Industry
Increased Design Freedom
The AC1000 liberates designers from the constraints of traditional spinning methods. Its CNC capabilities empower designers to explore complex shapes and geometries previously deemed impractical. This newfound design freedom opens doors to innovative products across various industries.
Enhanced Quality Control
Precision isn’t just about accuracy; it’s also about consistency. The AC1000’s CNC-driven operations ensure that each spun metal piece mirrors the digital design with microscopic accuracy. This level of precision drastically reduces defects, contributing to enhanced overall quality control in manufacturing processes.
Eco-Friendly Manufacturing
Efficiency isn’t just a matter of speed; it’s also about resource utilization. The AC1000’s optimized processes translate into reduced material wastage and energy consumption. As sustainability gains prominence in manufacturing, the AC1000 emerges as a beacon of eco-friendly metal spinning technology.
Future Prospects
Continuous Innovation
As technology evolves, so does the AC1000. Manufacturers can expect regular software updates and hardware enhancements, ensuring that their investment remains at the forefront of metal spinning technology. Continuous innovation is not just a promise but a commitment embedded in the DNA of the AC1000.
Industry 4.0 Integration
The AC1000 isn’t just a standalone machine; it’s a cog in the larger machinery of Industry 4.0. Integration with smart factory systems allows manufacturers to monitor and control the AC1000 remotely. Real-time data analytics provide insights into production efficiency, enabling proactive decision-making for optimized operations.
Configuration
Standard Configuration
- SIEMENS CNC 828D
- SIEMENS Servo Motor & Drive
- Asynchronous Servo Spindle Motor
- APEX Servo Reducer
- High Strength Ductile Iron Sliding Table
- Blanks Center Assembly
- Back Roller Assembly
- CNC Tool Turret
- Hydraulic Station & Air Cooling System
- Air Unload Assembly
- Self-developed Spinning System
- Control System Remote Maintenance
Select Configuration
- Spindle Spinning Cylinder
- Trimming Tool Assembly
- Air Conditioner for Hydraulic Station
- Hot Spinning Parts Under 700℃
- Teach In & Play Back System
| Model No. |
Max. Material Dia. (mm) |
Radial Stroke (mm) |
Axial Stroke (mm) |
Roller Thrust (KN) |
Tailstock Force (KN) |
Spindle Power (KN) |
Spindle Speed (RPM) |
Material Thickness AL./carbon steel/SUS (mm) |
| AC-800 | 800 | 400 | 600 | 40 | 20 | 18.5 | 50-1000 | 5 / 3 / 2 |
| AC-1000 | 1050 | 450 | 650 | 40 | 20 | 22 | 50-1000 | 6 / 4 / 3 |
| AC-1200 | 1250 | 480 | 800 | 60 | 50 | 30 | 50-800 | 8 / 5 / 4 |
| AC-1400 | 1450 | 650 | 800 | 70 | 50 | 37 | 50-500 | 10 / 6 / 4.5 |
| AC-1600 | 1650 | 680 | 800 | 80 | 50 | 37 | 50-500 | 10 / 6 / 4.5 |
| AC-2000 | 2000 | 750 | 1250 | 140 | 100 | 55 | 20-400 | 14 / 10 / 7 |
| AC-2500 | 2500 | 800 | 1750 | 200 | 140 | 90 | 20-300 | 14 / 10 / 7 |
| AC-3000 | 3000 | 900 | 2000 | 200 | 160 | 115 | 10-250 | 14 / 10 / 7 |
Machine Configuration Parameters
Technical index
Ball screw rod
-
Marcley
★★★★★Post a review on Aug 21, 2022 From Bolivia
The AC2000 has exceeded our expectations in terms of efficiency and versatility. Its user-friendly interface and adjustable tooling options have made component shaping a breeze. We are thrilled with the exceptional results we have achieved
-
Arthur Zonneveld
★★★★★Post a review on Fec 21, 2022 From Mauritius
Thanks to the AC2000, we have been able to streamline our metal spinning operations. Its robust construction and comprehensive safety features ensure a secure working environment, while its maintenance-friendly design has reduced our downtime. An excellent investment for our manufacturing facility
-
Nicolas Vazquez
★★★★★Post a review on jul 21, 2022 From Uruguay
The AC2000 Single Wheel CNC Spinning Machine has transformed our metal spinning process. Its precise control and repeatability have allowed us to achieve exceptional results with ease. Highly recommended
-
OSCAR URBANEJA
★★★★★Post a review on Oct 10, 2022 From Venezuela
We are extremely impressed with the performance of the AC2000 machine. It offers outstanding stability and accuracy, resulting in flawless shaping of cylindrical components. Our productivity and product quality have significantly improved.
