Technical Support

We provide customers with online technical support throughout the year, so that each customer can use the equipment to the extreme according to their own needs, and avoid machine stagnation due to technical reasons.

Spinning technology training customer site

Our spinning programming software service

WhatsAPP:+86 15627397226
[email protected]

Information

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[content] =>

Efficiency is very important to various occupations. How to complete higher power stainless steel metal spinning processing is also a serious problem in the spinning industry. When you want to make this improvement, it is necessary to find the right method, as long as you decide which method to choose from bottom to top, so that all the work can be completed smoothly.

Want to end higher power stainless steel spinning processing time and higher power, this time in order to do a good job of technical improvement. Technology is an important factor in promoting productivity. As long as technology can improve the future, it can continue to promote its own development.

Spinning machine manufacturers will continue to practice this research. If the stainless steel metal spinning plant wants to end its very good productivity in terms of mechanization and automation, we still need to continuously improve. Improving the practice in this area, real self-control will continue to progress over a period of time, so that we will have sufficient guarantees in the future.

Stainless steel metal spinning is a very important method, and the spinning precision is higher, so many friends' production processes are very concerned about this production method.

In the process of understanding the spinning process, the specific accuracy of the friend should be carefully understood, and finally a more perfect answer can be obtained. And from the shape, batch, raw materials, you can also grasp the various parts of stainless steel metal spinning processing, and find a more satisfactory answer in production.
The actual processing methods are diversified, so the process operation mastery of the spinning process is also a very important part. It is hoped that operators will actively understand these contents.

Therefore, the mastery of the product is relatively satisfactory, and the stainless steel metal spinning plant has also achieved relatively ideal results in the specific processing, so it must be carefully understood in the actual mastery of each part, and various processes must be grasped for very important content. Makes a more perfect transaction in the process of processing products.

In many cases, the advantages and disadvantages are complementary. Can you advance to the limitations of stainless steel metal spinning manufacturers? Before making this restriction, you can better understand and develop a certain level of appropriate production plans and actual conditions to ensure that the final production can be completed smoothly.
On the one hand, the stainless steel metal spinning process has relatively low efficiency in the whole process. Therefore, mass production will have many restrictions. We only have a specific understanding of this problem, and before considering this constraint in production, we can better realize our own production.

On the other hand, the labor force of the stainless steel metal spinning process has a greater force. When work intensity will inevitably lead to all aspects of the problem, we should actively understand and understand all the problems of stainless steel metal spinning. In order to achieve more efficient stainless steel metal spinning, these restrictions will need to be changed little by little in the future.

[category_title] => [link] => https://www.auto-altron.com/global-clients-with-free ))Array( [0] => Array ( [blog_id] => 19 [category_id] => 1 [position] => 0 [created] => 2021-06-07 [status] => 1 [user_id] => 1 [hits] => 2629 [image] => [meta_keyword] => [meta_description] => [meta_title] => [date_modified] => 2021-06-07 [video_code] => [params] => [tags] => [featured] => 0 [keyword] => A-letter-of-introduction-about-the-fan-industry [title] => A letter of introduction about the fan industry [description] =>

We are the manufacturer of CNC metal spinning machine from China.

We have 15 years experience on CNC metal spinning technologies.

Machine use on : centrifugal fan , ventilation & air-conditioning , automotive industry, chemical & medical industry, household ware etc.

[content] =>

Dear :

We are the manufacturer of CNC metal spinning machine from China.

We have 15 years experience on CNC metal spinning technologies.

Machine use on : centrifugal fan , ventilation & air-conditioning , automotive industry, chemical & medical industry, household ware etc.

This is our company youtube link, more videos to check ：

https://youtube.com/playlist?list=PLPpMlPf3ljJQUDz8QTx4b72eFqpCHoQS8

Looking forward to your reply, Thanks.

Best regards,

Joby

（Technical Engineer）

Guangzhou Altron Automation Equipment Co., Ltd

Joby（Technical Engineer）

+8615627397226（WhatsApp）

+8613428881847 （ WhatsApp & Phone）

[email protected] (E-mail)

https://www.auto-altron.com/ (website)%

{RAND_TEXT_0}

My services include

(metal laser cutting, metal spinning, hydraulic drawing machine, metal polishing, technical support)

Milk barrel spinning production process：https://youtu.be/6xPLFNrKSzA

Metal polishing machine production process：https://youtu.be/iLacWc9xV2o

Working video of hydraulic stretching machine：https://youtu.be/yXzdlofsbxI

Continuous laser cutting work video：https://youtu.be/QDNBkLwlujA

Fan spinning machine working video：https://youtu.be/ugNr8uj5J_0

Automatic welding equipment for fan volute (adaptive scanning)： https://youtu.be/v5icAgBzde4

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1. How to solve the several major causes of the tail bounce of the spinning machine?
The tail top of the spinning machine tool is very easy to cause chattering. The following are the reasons for the spinning machine manufacturers to analyze the chatter caused by the tail top of the CNC lathe and the relative treatment methods.
2. What are the hazards of spinning machine tail flutter to spinning products?

3. the main reason for the main shaft of the spinning machine to get stuck in the process of large-scale strong spinning

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-1. How to solve the several major causes of the tail bounce of the spinning machine?
The tail top of a spinning machine tool is very easy to cause chattering. The following are some reasons and relative treatment methods for the spinning machine manufacturer to analyze the chatter caused by the tail top of the CNC lathe.

1. An error occurred in the actual operation of the CNC lathe, and the cutter wheel hit the tail jack shaft, causing the tail jack shaft to deform.

2. The precision of the tail top and tail top shaft is not high enough.

3. The tail shaft rolling bearing is damaged and destroyed, and there will be noise when the tail shaft rotates.

4. The installation precision of the spindle bearing mold shell and flange plate is not good, which promotes the tail flutter.

-2. What are the hazards of spinning machine tail flutter to spinning products?

The tail jump of the spinning machine will have a certain impact on the spinning forming, mainly due to the following factors:
High-efficiency spinning machine manufacturers
1. Stainless steel has a poor elongation rate and high stress. When the tail jumps, the root will break due to uneven stress.

2. The aluminum material has low hardness, and the bottom of the spinning product will be scratched due to the tail jump during the spinning process.

3. The jump of the tail top will cause insufficient contact area between the material and the tail top, and the spinning force will cause the material to move.

4. The tail vibration will endanger the precision of the specifications after the product is formed, and the diameter precision of the bottom of the product will decrease.

-3, the main reason for the main shaft of the spinning machine to get stuck during the large-scale strong spinning

1. The weight of the spinning mold is not reduced, and the quality of the mold is too large.

2. The belt of the spindle motor becomes loose after being used for too long, just adjust the pre-tightening force.

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Metal spinning has a wide range of applications: It can produce large diameter thin-walled tubes, special tubes, variable cross-section tubes, spherical, hemispherical, elliptical, curved bus bars, and almost all rotations with steps and varying thicknesses. Structural parts, such as nose cones and rockets, missiles and satellite shells; seabed penetrating seals and torpedo shells, radar reflectors and searchlight shells; jet engine fairings and prime mover parts dryers, mixers and drums of washing machines; shallow Plates, hemispherical heads, milk jugs and hollow thin-walled daily necessities, etc.

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1. Good metal deformation conditions. The rotation is caused by the near-point contact between the rotating wheel and the metal, so the contact area is small and the unit pressure is high, up to 2500-3500 MPa. Therefore, the automatic spinning machine is suitable for processing high-strength materials that are difficult to deform, and the total deformation force required is small, thereby greatly reducing power consumption. For processing parts of the same size, the tonnage of the spinning machine is only about 1/20 of the tonnage of the press.

2. A wide range of products. According to the capacity of the spinning machine, it can produce large-diameter thin-walled tubes, special tubes, variable-section tubes, as well as spherical, hemispherical, elliptical, curved generatrix, and almost all rotations with steps and varying thicknesses. Structural parts, such as nose cones and rockets, missile and satellite shells; seabed penetrating seals and torpedo shells, radar reflectors and searchlight shells; jet engine fairings and prime mover parts; hydraulic cylinders, compressor shells and cylinders; Turbine shafts, nozzles, TV cones, combustion chamber cones and bellows; drums for dryers, mixers and washing machines; shallow dishes, hemispherical heads, milk tanks and hollow thin-walled daily necessities.

3. High material utilization rate and low production cost. Compared with mechanical processing, spinning processing can save materials by 20%~50%, up to 80%, and cost reduction by 30%~70%.

金属纺丝机

4. Product performance is significantly improved. After spinning, the structure and mechanical properties of the material change, the grain size is fine, and it has fiber characteristics. The tensile strength, yield strength and hardness are all improved, the strength can be increased by 60% to 90%, and the growth rate is reduced.

Manufacturer of automatic spinning machines

5. The surface roughness of the product is low, and the dimensional tolerance is small. The surface roughness of spinning processed products can generally reach 3.2~1.6μm, the maximum can reach 0.4~0.2μm, and can reach 0.1μ after multiple spinning. The wall thickness tolerance of the spinning product may be relatively small, such as φ300mm, tolerance 0.05mm, φ1600mm, tolerance 0.12mm.

6. An important feature of metal spinning is the production of integrated seamless hollow hollow parts, which fundamentally eliminates the discontinuity related to welding, reduced strength, brittleness and concentration of tensile stress.

7. Compared with metal spinning and sheet metal stamping, metal spinning can greatly simplify the equipment used in the process. Some parts that require 6 to 7 stampings can be spun at a time. This is the advantage of metal spinning machines. .

8. The metal rotation method can produce ultra-wide sheets by cutting and flattening the rotating cylindrical part along the generatrix direction. In China, spinning machines that can rotate φ2m cylindrical parts are not very large equipment. It is easy to produce 6m wide plates with such equipment, but it takes a lot to produce 3m wide plates using traditional rolling methods. Rolling mill. The United States uses spinning technology to produce ultra-wide sheets with a width of 7.5m and a length of 9m.

9. During the spinning process, the spinning blank will deform point by point. Any defects such as slag inclusion, interlayer, cracks and bubbles are easily exposed. In this way, the spinning process can also play a role in product inspection.

10. A wide range of blanks, hollow stampings, extrusions, castings, welded parts, mechanical forgings and rolled parts and round plates can be used as blanks. They can rotate titanium, molybdenum, tungsten, tantalum and niobium. Classify metals and their alloys that are difficult to deform.

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The CNC spinning machine is the production equipment of CNC machine tool forming and stamping. The purpose is to better shape the metal material of the thick-walled pipe into a cylindrical part, which contains some insoluble metal materials, stainless steel plates and other raw materials, which will be rolled into various specifications of thick-walled parts by a CNC spinning machine. Pipe fittings or hollow rotating parts. The pressing process means that the wool is clamped on the model, and the CNC spinning machine takes them together to rotate at high speed. At the same time, the pressure of the roller is used. Deformation of the wool, and finally obtain an axisymmetric part.

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Today’s social development, social and economic development is expanding day by day, and many fields are becoming more and more perfect. In our country, we are also very accomplished in these aspects of machining centers. When talking about CNC machine tools, we have to admit that CNC spinning machines are in everyone’s work. The above has a very critical function.

Simply put, the CNC spinning machine is the production equipment of CNC machine tool forming and stamping. The purpose is to better shape the metal material of the thick-walled pipe into a cylindrical part, which contains some insoluble metal materials, stainless steel plates and other raw materials, which will be rolled into various specifications of thick-walled parts by a CNC spinning machine. Pipe fittings or hollow rotating parts. The pressing process means that the wool is clamped on the model, and the CNC spinning machine takes them together to rotate at high speed. At the same time, the pressure of the roller is used. Deformation of the wool, and finally obtain an axisymmetric part.
Large CNC spinning machine manufacturer
The pressure modulus that everyone usually uses is relatively simple, and part of the deformation, the effect is to use machinery and equipment with smaller output power and tonnage and production and processing parts, generally used in large quantities of small and complicated parts . The principle of the CNC spinning machine is to use the high-speed operation of the product workpiece, and the strong external force squeezes the workpiece according to a certain path, and the roller will repeatedly push the material to make it from point to line, from line to surface. The deformation of the workpiece forms the shape we need. The model selection of the CNC spinning machine is determined by the stamping process and the various forming process standards.

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CNC metal spinning is an ideal method for manufacturing high-quality round workpieces of different sizes and shapes, such as semi-finished and finished products. Our product-shaped metal parts are simply and easily created by spinning two semi-products; the resulting hollow product also recognizes the need for flexibility for demanding commercial and industrial applications.

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CNC metal spinning is a highly economical means of manufacturing products. With CNC metal spinning, lighter specification materials can be used, reducing its already low processing cost. This process requires less sustainable than other molds such as stamping, casting, and forging; spinning does not require the creation of expensive molds and patterns, which also makes it easier to build.

CNC metal spinning produces less waste and can use preforms, making it an environmentally friendly process. The smooth finish produced by CNC metal spinning reduces secondary processing, such as polishing, tumbling, and deburring, and requires other people. This can help you save more costs while providing a significantly shorter turnaround time.
Metal spinning machinery
Spinning machine manufacturers can rotate several types of metals for production runs or varying sizes. Some typical spinning metals include:

Stainless steel (300 and 400 series)
Carbon steel (S)
titanium
brass
Aluminum (1100, 3003, 5052, 6061, 2024, 7075 and series)
bronze
copper
Inconel
Hastelloy
Application in metal products

These multifunctional metal spinning products can be used across several industries, etrochemical, oil, natural gas, water management, food and beverage, industrial heating, aerospace, automotive, power generation, agriculture, and many others.

Some commercial and industrial applications in metal spinning include:
Boiler water supply system
Steam trap
Sanitary spray products
Check with air valve
Natural gas and oil fields
Oil separator
Water distribution and management

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The automatic spinning machine should be very familiar with the position of the emergency stop button switch. When needed, press the spinning machine without any search. Before installing the fuse, the machine power must be turned off. There must be enough working space to avoid danger. Water or oil can slip the ground and cause danger. To prevent accidents, the workplace should be kept clean and dry.

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Note: The automatic spinning machine should be very familiar with the position of the emergency stop button switch. When needed, press the spinning machine without any search. Before installing the fuse, the machine power must be turned off. There must be enough working space to avoid danger. Water or oil can slip the ground and cause danger. To prevent accidents, the workplace should be kept clean and dry.

1. Stick to the post, operate carefully, and don't do anything unrelated to work. Stop the machine when leaving the machine due to accident, and turn off the power and air supply.

2. Select the amount of feed, cutting speed and linear speed of the grinding wheel according to the instructions. It is not allowed to arbitrarily increase the feed rate and cutting speed, and it is not allowed to arbitrarily increase the linear speed of the grinding wheel.

3. It is forbidden to process blanks and rough machining on precision machine tools. High-precision workpieces are not required, nor are they allowed to be processed on precision machine tools.

4. Tools and workpieces should be clamped correctly and fastened firmly. Only manual hoists are allowed for loading and unloading heavy workpieces or fixtures. It is not allowed to align the cutting tool, the workpiece is high, and it is not allowed to use the extended handle to increase the short force.
Automatic CNC spinning machine
5. It is not allowed to install in the machine tool non-spindle taper hole, tailstock sleeve taper hole and other tool mounting holes that do not match the taper or aperture, and the surface has scratched and unclean thimble, cutter, knife sleeve, etc.

6. The mechanical speed change of the transmission and feed mechanism, the clamping and adjustment of the tool and the workpiece, and the manual measurement between the working procedures of the workpiece, etc., should be stopped after the cutting is terminated and the tool is withdrawn from the workpiece.

7. During processing, the tool is not allowed to stop without leaving the workpiece.

8. Keep the sharpness of the hair gear. If it becomes dull or cracked, it should be sharpened or replaced in time.

9. The hydraulic system, except for throttling, is not allowed to adjust without permission.

10. Tools, workpieces and other sundries are not allowed to be placed directly on the machine tool, especially on the guide rail surface and the work table surface.

11. Frequently remove chips and oil stains on the machine tool to keep the machine clean.

Danger: Do not touch control equipment, transformers, motors, junction boxes, spinning machines with high-voltage terminals and other live parts with your hands (or non-insulated objects). Otherwise, it may cause electric shock, otherwise, it may also cause electric shock.

Before using this switch, please make sure not to make mistakes and do not touch the spinner switch. If a task requires more than two people to complete, then in each step of the operation, we all know that the automatic spinning machine is equipped with many safety devices to prevent injury and damage to the operator and equipment.

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The reason for the deformation of the mold of the CNC spinning machine is usually very complicated. As long as they analyze the reasons for their occurrence and use different methods to prevent them from occurring, the deformation of the mold can be reduced and controlled. Generally, heat treatment and deformation of precision and complex CNC spinning machine molds can prevent deformation. The specific methods are: reasonable selection of materials, reasonable use of technology,

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Reasonable selection of materials. For precision and complex molds, micro-deformation die steels with good materials (such as air-quenched steels) should be selected; for die steels with severe carbide segregation, reasonable forging and quenching and tempering heat treatment should be performed; for large and unforgeable die steels, solid solution double Refine heat treatment.
CNC Spinning Machine Manufacturer
Reasonably design the structure. The structure design of the CNC spinning machine mold should be reasonable, the thickness should not be too wide, and the shape should be symmetrical. For larger deformation, the mold of the CNC spinning machine should master the deformation rules, and should retain the machining allowance, and the composite structure.
Choose the heating temperature reasonably and control the heating speed. For precision and complex molds, slow heating, preheating and other balanced heating methods can be used to reduce the deformation of the mold during heat treatment.

Reasonable use of craftsmanship. On the premise of ensuring the hardness of the mold of the CNC spinning machine, try to use the pre-cooling, hierarchical cooling quenching or temperature quenching process. For some complex molds, pre-heat treatment, aging heat treatment, tempering nitriding heat treatment and other methods can control the mold accuracy of the CNC spinning machine.

Reasonable use of maintenance equipment. When repairing defects such as mold blistering, pores and wear, please use cold welders and other repair equipment with less thermal shock to avoid deformation during the repair process.

In the spinning process, the forming of metal is inseparable from the mold, and the shape of the mold has a great influence on the forming accuracy of the product. Using a series of reasonable methods and means can reduce the deformation of the mold, so that the shape of the spinning product has a higher consistency, the performance is stable, and the accuracy of the product is improved.

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It is an economical and simple demolding method commonly used in spinning. The specific demolding structure principle is shown in the figure below. The CNC spinning machine tool connects an air pipe to the spindle mold. When the air pipe is pressurized, the air in the air hole is blown.

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1. Penumatic demoulding
It is an economical and simple demolding method commonly used in spinning. The specific demolding structure principle is shown in the figure below. The CNC spinning machine tool connects an air pipe to the spindle mold. When the air pipe is pressurized, the air in the air hole is blown. The pressure is greater than the pressure outside the mold. When the product spinning is completed, the top of the tail leaves the spindle mold. The air pressure difference between the inside and the outside will make the spinning product separate from the mold smoothly, but the air pressure should be adjusted within a reasonable range. The air pressure is too small, and the product unsmooth demolding and excessive air pressure may cause the product to fly out of the mold and be injured.

[category_title] => [link] => https://www.auto-altron.com/Penumatic-demoulding ) [8] => Array ( [blog_id] => 14 [category_id] => 1 [position] => 6 [created] => 2021-01-18 [status] => 1 [user_id] => 1 [hits] => 2196 [image] => [meta_keyword] => [meta_description] => [meta_title] => [date_modified] => 2021-01-20 [video_code] => [params] => [tags] => The working principle of spinning machine [featured] => 0 [keyword] => The-working-principle-of-spinning-machine [title] => The working principle of spinning machine [description] =>

The working principle of spinning machine

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Spinning machine is a plastic processing equipment used to perform metal spinning process to manufacture thin-walled hollow rotating parts. The scope of the workpiece is very wide, the small diameter is only a few millimeters, and the large diameter is close to 10m.

Metal Spinning machine usually consists of main components, such as main body, headstock, rotating shaft base and tailstock. In the metal spinning process, the blank (plate or ring) is clamped on the mold to make it rotate, and the spinning wheel is pressurized and pressurized, so that the blank is continuously deformed point by point and becomes a workpiece.

1. Working principle of scroll compressor
The scroll air compressor is composed of a combination of a moving scroll and a static scroll of the functional equation. In the process of suction, compression and exhaust, the fixed scroll is fixed on the frame, while the moving plate is driven by the eccentric shaft and controlled by the anti-rotation mechanism. It rotates around the center of the fixed disc base circle and rotates in a plane with a small radius. Air is drawn into the periphery of the static disk through the air filter element. With the rotation of the eccentric shaft, the gas is gradually compressed in several pairs of crescent-shaped compression chambers formed by the teeth of the moving disk and the static disk, and then continuously discharged from the axial hole in the static disk.

[category_title] => [link] => https://www.auto-altron.com/The-working-principle-of-spinning-machine ))